The filling speed of an automated capsule filling machine will vary from model to model, depending on its design and capacity. Lower-scale machines usually fill from 2,000 to 10,000 capsules per hour and are the perfect choice for low volumes. Advanced industrial models, on the other hand, achieve up to 200,000 capsules per hour for high-demanding production environments in industries such as pharmaceuticals.
Such rotary die mechanisms and servo motors fitted on high-speed machines facilitate high accuracy and consistency. A mid-range machine capable of 90,000 capsules per hour, for example, may be able to consistently have an accuracy in filling of as small as ±1%, thus keeping rejection rates very low. Compliance with these requirements is usually very essential in pharmaceutical settings.
Efficiency in the machine is created based on capsule size, properties of powder flow, and operator skill. For instance, filling smaller capsules such as size #4 requires more time compared to larger ones such as #00 due to the detailed handling of the tiny parts. Besides, multi-segment machines with simultaneous filling, sealing, and polishing decrease up to 35% of production time spent, according to a 2023 report by PharmaTech Insights.
Fully automatic capsule-filling machines also save labor and enhance the workflow. A single high-capacity machine can replace the workload of 5 to 10 manual operators, drastically reducing operational costs. In a case study from Industrial Automation Weekly, a pharmaceutical firm implemented a machine with a speed of 120,000 capsules per hour, cutting production time by 40% while maintaining quality and consistency.
Setup and maintenance time determines the overall productivity. Modern machines have touchscreen interfaces and programmable settings, which allow setup times to be as short as 15 minutes between batches. This rapid turnaround enables production efficiency, especially in multi-product manufacturing facilities.
As industry pioneer Eli Lilly once said, “The advancement of pharmaceuticals lies not only in discovery but in precision and efficiency.” Automatic capsule filling machines embody this philosophy, offering speed and accuracy essential for modern manufacturing.
For those seeking reliable and efficient solutions, explore a wide range of automatic capsule filling machines tailored to your production needs at automatic capsule filling machine.